Default CJ-7 electrical problems? 

Old 02-27-2009, 05:16 PM   #1
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I just got my 1983 CJ-7 home last night. It's been setting in a garage since it was repaintd 3 years ago. It hasn't been started. When I got it, the fuel & water temp gauges didn't work. They were all the way down to the left. After a few miles of driving, I saw both gauges were pegged to the right. I stopped & the gas tank held $17.00, I pulled the pressure release lever up on the radiator cap & nothing came out. I removed the cap & the level was good. Any ideas?
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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 05:22 PM   #2
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That's one big gas tank you have there! It took $17 and was full!

OK, enough idle chat.

Sounds like a short in the gauge cluster. The individual gauges work by grounding (resistance). If the sending unit shows zero resistance(full short to ground), the gauge swings all the way to the right (full or hot position).

Since the gauges have completely separate sending units, about the only place that they could be picking up a short to ground is around the cluster. The wires entering the cluster are separate so they would both have to be shorted to ground to affect both gauges.

That is where I would start...
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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 07:56 PM   #3
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according to this diagram there is very few areas that affect both guages.
I hilighted the parts you should check into. Hopefully it works..
Attached Thumbnails
83-wiring-cj7.jpg  

 

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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 08:01 PM   #4
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Thats great! You have a diagram. I only have a 72 diagram.

Did you scan that? I tried zooming in but it gets a little hard to read. Can you save it as a larger attachment?
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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 08:46 PM   #5
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actually I get all my diagrams from autozone.com (repair section).

I'll look it up again and post the link

 

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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 08:47 PM   #6
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Default Re: CJ-7 electrical problems? 

Old 02-27-2009, 08:57 PM   #7
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That is great! Even my old eyes can read that! Thanks!
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Default Re: CJ-7 electrical problems? 

Old 02-28-2009, 02:39 PM   #8
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Gauge stuff in this link:
Useful Info thought I'd share

 

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Default Re: CJ-7 electrical problems? 

Old 03-03-2009, 05:04 PM   #9
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Your old eyes huh? How about mine, after all I am "The ole fart". Now would ya'll please ell me what I'm looking for & possibly how to get the panel out? I tried gettin' behind the panel. Not in this life time.
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Default Re: CJ-7 electrical problems? 

Old 03-03-2009, 05:56 PM   #10
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I'm going to have to let a later model CJ owner chime in here... My early CJ has a completely different cluster then yours...
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